Our Projects

L&T Shipbuilding

L&T Shipbuilding – Katupalli, Tamil Nadu

Project Overview

TOP A INDIA Contractors carried out repair and rehabilitation works for spalling damage on the sea-side structural surfaces at L&T Shipbuilding, Katupalli. The works involved removal and preparation of damaged concrete, treatment of exposed reinforcement, reinstatement using high-strength repair mortar, and application of a polyurethane-based protective coating for long-term protection in the marine environment.

Project Challenge

  • Spalling and deterioration of concrete on sea-side structural surfaces.
  • Exposed reinforcement required cleaning and corrosion protection.
  • Damaged concrete required reinstatement to restore the affected sections.
  • The repaired surfaces required additional protection against the demanding marine environment.

Client

L&T Shipbuilding

Category

Concrete Repair & Structural Rehabilitation

Location

Katupalli, Tamil Nadu

Our Approach & Solution / Project Scope

  • Chipped and cleaned the damaged concrete and prepared the exposed reinforcement for treatment.
  • Applied zinc primer to the exposed reinforcement as part of the repair system.
  • Reinstated the spalled concrete using high-strength, shrinkage-compensated fibre-reinforced patch repair mortar in layers up to the specified thickness.
  • Applied a polyurethane-based protective coating membrane over the repaired areas following surface cleaning and preparation.

Project Results

  • Rehabilitated approximately 390 sqm of sea-side spalled concrete surfaces.
  • Restored damaged concrete and treated exposed reinforcement.
  • Improved durability and protection of the repaired structural surfaces.
  • Provided a protective coating system suited to the project’s marine exposure conditions.

Have a problem to solve?

Cracks. Leaks. Corrosion. Deterioration. Structural distress. Tell us what you’re
seeing, and we’ll help determine what it needs and how to fix it.

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